CARBION

"Biogenic carbon materials for the energy transition"

In the project CARBION, Fraunhofer IAP expands existing competencies for the development of bio-based carbon materials as well as man-made and carbon fibers. The acquisition of a new laboratory high-temperature furnace (Carbolite) and an automatic fibertesting system (Favimat) will standardise workflows and accelerate development cycles.

 

New furnace technology for the efficient development of bio-based carbon materials and carbon fibers

Carbon fibers are considered as the "black gold" of lightweight construction – a key technology for the target energy transition. The extremely stiff, strong and lightweight carbon fibers are high performing in components, for example in aircraft, cars, sports equipment, hydrogen pressure tanks or wind turbines. However, the fibers are currently petroleum-based, CO2-intensive and expensive.

Therefore, at Fraunhofer IAP, we are tackling the challenge of developing bio-based carbon materials – based on renewable raw materials such as cellulose, lignin or other natural polymers. For their production, a diversion via a mouldable precursor is necessary which is then converted to carbon by applying temperature. Regardless of the geometry, whether fibers, films, membranes, nonwovens, or moulded parts – with the new furnance technology, these can be converted into carbon materials. Any temperature program up to 3000 °C and different atmospheres can be realized, which have a remarkable influence on the resulting performance.

Bio-based carbon fibers

  • Made from renewable raw materials such as cellulose, lignin or other natural polymers
  • no synthesis step necessary
  • no toxic synthesis components needed
  • low cost precursor
  • no exothermic reaction and toxic by-products during conversion
  • comparable mechanical properties to petroleum-based carbon fibers

Applications

Materials for lightweight construction as well as battery and fuel cell components

  • carbon fibers for reinforcement
  • carbon fibers for thermal insulation
  • carbon fibers for heating components
  • carbon fibers with adapted electrical and thermal conductivity properties
  • refinement (graphitization) of carbon paper (fuel cell, gas diffusion layer)
  • cathode and anode material in batteries
  • carbon membranes

New furnace technology and automated fiber testing technology

  • highly precise and variable temperature control up to 3000°C
  • different atmospheres and additivation
  • conversion of specimen geometries up to d = 20 cm and h = 30 cm
  • automated and standardized fiber testing
  • determination of new fiber properties e.g. wet strength, frictional resistance
 

Bio-based carbon fibers – high performance and sustainability for light-weight applications

Plastics trade fair K 2019

Our services:

  • Development of carbon materials with tailored properties
  • Production of carbon fibers, process development and optimization
  • High temperature processes up to 3000 °C
  • Analytics
 

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Your contact partners

Jens Erdmann

Contact Press / Media

Dr.-Ing. Jens Erdmann

Assistant Head of Department, research associate | Material Development and Structure Characterization

Fraunhofer IAP
Geiselbergstraße 69
14476 Potsdam

Phone +49 331 568-1252

André Lehmann

Contact Press / Media

Dr. André Lehmann

Head of Department | Fiber Technology

Fraunhofer IAP
Geiselbergstraße 69
14476 Potsdam

Phone +49 331 568-1510

Tobias Hückstaedt

Contact Press / Media

M. Sc. Tobias Hückstaedt

Research associate | Material Development and Structure Characterization

Fraunhofer IAP
Geiselbergstraße 69
14476 Potsdam